Our foam fabricating capabilities revolve around custom inserts for our ATA and plastic line of cases. Custom Foam Inserts for Cases Custom foam interiors offer tailor-made protection and display options for your presentation. Good to know! Push the wand straight down into the sand a little less than ½ its thickness. Flambeau Cases Flambeau offers a wide range of injection molded and blow molded boxes and carrying cases, all of which can accommodate your custom-designed foam. As the foam is expanding, place the items to be protected on the top layer of foam and let them sink in. The Custom Case Solutions Kit includes a range of tools to help you design and plan the best custom case solutions for your equipment. Once the foam has cured you can trim the foam with a serrated kitchen knife or even better, with an electric carving knife, using the sides of the form to guide the blade. Line bottom of case with upholstery foam 2. -"Float" the bagged wand on top and press down lightly. Just the canned stuff. With a wide variety of materials and enhancements available, PFC can create a custom foam carrying case to meet both your technical and marketing requirements. Our Foam Fabrication Method: Whether it is die cutting, laser CNC or waterjet, we use the best method for your project for the most professional results. Lifetime Warranty on the case AND the foam interior. Sort by Position: Low to High We can customize any case with a custom foam insert that will fit perfectly around your items. Custom cut foam greatly enhances your product's appeal and adds product longevity for the end user. 99 Carefully peel the sandwich wrap from the foam and cut it to the size needed for the box. Cover with fabric of choice.Option for smaller objects (in my case, an antique pistol): 4. We know every job is unique and can find a solution to any case foam interior. Foam materials can be cut and shaped to serve any variety of needs. Best Answer At FUSH Cases, we specialize in customized protective case solutions. Protect Your Products with Custom Cut Foam At Royal Case, we have spent the last 35 years designing cases and foam – so we know what it takes to ensure your products are fully protected not just on the outside, but on the inside as well. As a result, you need a custom case cut and manufactured to the unique specifications of the pieces being transported. Rather than using empty cases or pick and pluck foam, a custom foam insert allows you to secure and protect your products and equipment from any kind of damage while in transit. The foam is custom CNC routed into 4lb micro cell cross link polyethylene. With so many styles and sizes to choose from, Flambeau cases have something for everyone. Spray expanding insulating foam around the object 6. Apparently they make pretty big bucks because the field is so small but very necessary. PFC Custom Foam Cases incorporate our patented mechanical hinges and latches â the industry standard. Custom Case Foam Protecting fragile and vital equipment can often be accomplished using custom-cut foam fitted to your equipment. Custom Foam Inserts – Laser Precision Custom Foam Inserts to Fit Your Gear; Replacement Foam Sets for Cases – Purchase Stock Foam Sets for the Case You Already Have; Raw Material – Purchase Foam Sheets Based on the Size You Need; Screen Printing Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. Pour in flocking in color of choice Practice with a cardboard case and water pistol first. Whether your application requires foam, chassis, or custom shock mount considerations, we can fully customize your custom case and foam to your exact parameters. While transporting, the components kept inside the cases will not break as they are foam-filled cases. Century Service Affiliates, Inc., is a family owned business with over 35 years’ experience providing custom foam and case solutions for every need imaginable. 11 years ago. Custom Cut Foam cradles any of your valuables against rough handling & breakage. The forums are retiring in 2021 and are now closed for new topics and comments. Line with nylon furniture batting 8. This type of case is most common for shipping or transport via air, ground or sea. Custom case interiors can be designed and manufactured for any of our cases and bags. Price Expand [ + ] Collapse [ - ] $ $ $ 0 $ 2145.79; Length (inches) Expand [ + ] Collapse [ - ] Combining the best of cut foam to hold the shape of the weapon and eggcrate foam for added impact absorption, a weapon case made custom … It feels so much safer to have the loving foam wrapped around critical items. Our custom waterjet machine can cut precise dimensions which can give you a beautifully cut piece of foam. PFC Carrying Cases will never rust or corrode. The best foam in the industry. Extremely dense foam yet it has non-abrasive cavities. The unique foam-in-bag process is one of the most effective cushioning, custom instant spray foam packaging solutions available. Thanks for your super fast input. We can manufacture custom foam inserts for the case internals, these can vary in depth and shape allowing precise item contour matching. Use the form below to have a PFC rep contact you. Â© 2021 Plastic Forming Company, Inc. All Rights Reserved You can also opt to receive our digital brochure via email link to the email you provide. The Custom Foam Tool helps you customize the foam for your items following our customized process, while the case finder locates the exact Storm case you need. Create your custom foam design and choose “Foam Only” at check out. Double wrap object in plastic bags 3. CASEMATIX Hard Travel Case with Foam and Padlock Rings - Customizable Foam Fits Pico Mobile Projectors, Recorders, Microphones and More Small Electronics & Accessories up to 13.25" x 10.5" x 2" $34.99$34.99 Get it as soon as Thu, Oct 22 FREE Shipping by Amazon ATA Cases. In addition to die cut foam case inserts, Custom Case Company offers a variety of standard and custom cases. MOOCY Waterproof Case with Customizable Foam Insert, 10.8 x 8.6 x 3.7 Inches - Hard Case Protect Tools,SLR Camera Compact Digital Cameras and GoPro 4.6 out of 5 stars 34 $27.99 $ 27 . Foam Filled Storage Cases are a good option for Transportation. Don't let your heirlooms get damaged! SKB Cases Quick Overview Video. Foam inserts can be provided for any case including your current case. Because no other material even comes close when it comes to impact strength (even in the coldest weather), resistance to solvents and oils, and durability. - posted in Equipment: Has anybody used expanding foam to make a custom fit insert for an accessory case?Ive got a few eyepieces that Id like to have a custom fit case for, and I was thinking that covering the accessories with plastic and then taking a mould using expanding foam might be a reasonable way to make the … The correct foam must support the mass load and still cushion sensitive equipment from impact forces. Push object down into foam before it curesAnother lining option : 7. Also, it's roughly the same practice that package makers use for products like TVs and food processors except it's with styrofoam rather than the canned expanding foam you find in big box home improvement stores. Technologically advanced but amazingly simple to use, the foam-in-bag instantly molds to the shape of your product and expands to fill the void space of your shipping container. We are available to do one off and large run on any foam project. -Put a large plastic bag (preferably 1-2mm) in one half of the case. Tags: custom cases, foam This entry was posted on Friday, January 12th, 2018 at 9:06 pm and is filed under Total Packaging Solutions . Just saw a problem in the method I wrote. MyCaseBuilder is the ultimate tool for creating your own custom-designed foam inserts for cases of all shapes and sizes. They can also be formed, machined, and bonded with other materials for specific applications. For most sized projects you can call us for an instant quote over the phone: 877.412.2737. Fill any small voids with Spackle or wood filler, sandpaper to smooth any rough areas as needed and then cover with felt or fabric or spray paint. -Add expanding foam into the bag inside half of the case and smooth the top. A variety of foam types are used depending on the size and weight of the items it will contain. Many case companies outsource their custom foam cutting. -Put the wand (or something if the same shape) in a bag. Already have an SKB Case and just need custom foam to complete your protection? We require your drawings, CAD files, or actual parts going into the case to design a custom foam interior. If you get REALLY into it and are looking for career/education opportunities, you can get a bachelor's degree in packaging engineering which is offered at Rochester Institute of Technology. Taking input directly from a CAD program, CNC routed foam is an excellent option for making one-off cases, or developing initial prototypes for a larger run. Wrap the wand in one layer of the clear wrap (the smoother and better you do this step, the better your final mold will look.). PFC Cases with Foam Interiors are blow molded from recyclable high-density polyethylene (HDPE). Custom foam insert cases offer a clean and professional looking case to protect your products. While FUSH Cases is our name, we provide much more than cases. Anybody use Expanding foam to make a custom fit? I am sure it will take some practice to make it look good but that is half the fun. Water helps the foam cure. Eep! Appalachian Tough gun case foam offers the perfect combination of density and weight that outperforms most of the standard foams that ship with even some of the highest quality cases in the world. We don’t. Is this for all expanding foams or just for the "Stuff-It" type foams. 11 years ago. You can try running a google search if you want photos. When Purchasing an insert, you can choose our Flat Rate Cutting option to precisely custom Cases Sorted by Size; Foam Interiors. Clear dimensions or links to the items online can also be used. Try Custom Cut Foam & see the difference. The case is airtight/watertight, crush proof, and passes Mil-C 810, 4150J, FAA and ATA Category 300 for protection. UFP Technologies’ custom case insert solutions are designed for superior protection, quality, and durability. Why Buy Custom Foam Inserts? I've used this method to make storage boxes for my precision tools and it works well. Spray foam into case 5. You can … Metal Latch for Blow Molded and Carrying Cases, From design to delivery in as little 2-3 weeks, A wide variety of materials and enhancements available. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right âlook and feelâ. Source offers expert design, die-cutting, water-jet cutting, routing, and fabrication to ensure your case’s contents are safe, secure, organized, and aesthetically pleasing. OurÂ foam filled cases are a must when you need to transport something of value. Weapon. 20 South Bradley Rd., Woodbridge, CT 06525. After curing and removal of object: shape, sand, or cut to finish form 7. If you are looking forÂ cases with foam, there is no better choice than PFC cases. Do it yourself Foam Carry Cases Plus Pro Design Call us at 973-742-8118; Purchase a foam-filled case or case foam. Cheap foam filler is normally used to fill gaps in homes for weather-proofing and insulation. To know more about Transport cases; call us on 800-222-1555. You can also, as this DIY project shows, use it to create a molded case for your stuff. Whether you need a case, foam, custom foam insert, or a case with precut foam, MyCaseBuilder.com is your one-stop shop. Place a 1 inch thick layer of slightly damp sand in the bottom of the form and then smooth a sheet of clear sandwich wrap (Saran Wrap) just large enough to cover the sand. ATA cases are durable, reliable, and meet or exceed the standards required for ATA 300 Category 1 cases. And our scratch resistant Mold-Techâ¢ exterior finishes always look great, even after years of hard use. Design your own case using our easy to use web-based application, and we'll professionally cut your custom foam for you. Mist everything with water that you want the foam to set well in. Accepted file types: jpg, gif, png, pdf, ai, eps. Looking to have your foam inserts professionally cut to fit your items. We custom cut foam inserts for any case so that you can ensure the protection of your valuable items.. All cutting is done in our 50,000-square-foot facility using high-tech drawing programs and state-of-the art cutting machines. I’ve seen a similar process where custom holders were made by placing two layers of plastic wrap in the case and then squirting expando-foam in between them. Our fully customized shock mounts, chassis, and foam inserts will protect your gear from a bevy of outside influences. With our clean, web-based software package, there is … Our 4-axis CNC foam routing machines use high speed rotary cutters to remove foam material and deliver precise, accurate custom foam interiors. Answer I'm not sure, but a lot of people will make these sorts of things for gun cases and unusual instruments. Foam inserts offer ultimate protection for your items and are also great for product presentation. Why? Do you know of any instructables that already feature my question? Cases with Foam Custom Cut for Your Needs Protecting your valuable items and merchandise during transport requires not only the appropriate case, but the right foam cut to securely fit your items. Remove the cardboard form, freeing the foam mold from the sand base and wand. Enclosed you'll find foam samples, brochure, case fitter, and USB drive with CAD drawings, panel frame specifications, case calculator, and videos; Order Kit Use a utility knife or Diced/cubed cuts to customize your own foam. Paint or spray adhesive into cavity 8. Make a form 1 inch larger on each side than the bottom portion of the box in which it will be used and 1 inch deeper (or ½ the thickness of the object to be stored in the box, if greater than 1 inch) out of cardboard. Take a look at some of our custom foam inserts, but keep in mind these don’t even scratch the surface of our fabricating capabilities. Insert object into case 5. Their color is molded in, so it can never chip, peal, or rub off. Custom Case Solutions Kit. Spray urethane foam insulation covering the wand first and working you way in a circular fashion out to the edges of the form. I will give this a shot. CUSTOM FOAM INSERT. The ideal foam for your case insert will be suggested based on a variety of factors such as: weight, fragility and resistance to certain environmental elements. Spray outer bag with silicon spray 4. PFC Cases with Foam Interiors provide a quick and affordable custom packaging option expressly designed for your product. Like all of our blow molded cases, PFC Cases with Foam Interiors are available with several value-added enhancements including die-cut flaps and other compartments for product literature or manuals, lift-out interior foam trays, and a variety of logo options to maximize your brand identity. For large objects 1. The two-pack isocyanates don't need any encouragement ! PFC Cases with Foam Interiors provide a quick and affordable custom packaging option expressly designed for your product. Foam Fabrication. Smooth out the sand with a putty knife or spatula around the wand, making sure the plastic wrap isn't torn or wrinkled. Place the wand on the covered sand where you want it to be when the foam mold is finished. Sand where you want the foam mold from the sand with a cardboard and. And choose “ foam Only ” at check out quick and affordable custom packaging option expressly designed your! Safer to have the loving foam wrapped around critical expanding foam custom case Forming Company, all! Files, or a case, foam, custom instant spray foam packaging solutions.. The cardboard form, freeing the foam to set well in to your equipment online can opt..., Inc. all Rights Reserved 20 South Bradley Rd., Woodbridge, CT 06525 first and you... In one half of the items it will take some Practice to make it good. And affordable custom packaging option expressly designed for your items bagged wand on the size and weight of case! Fit perfectly around your items and are now closed for new topics comments... The edges of the case which can give you a beautifully cut piece of foam types are used on! Of the most effective cushioning, custom foam insert, or cut fit! Bucks because the field is so small but very necessary via air ground... Precision tools and it works well in my case, foam, MyCaseBuilder.com is your one-stop shop custom Sorted. Correct foam must support the mass load and still cushion sensitive equipment from impact forces over phone! Be cut and shaped to serve any variety of needs our digital brochure via email to... Fabricating capabilities revolve around custom inserts for our ATA and plastic line of.! To serve any variety of needs quote over the phone: 877.412.2737 can manufacture custom Interiors... Insert cases offer a clean and professional looking case to design a custom foam make. ” at check out of hard use in my case, foam, there is no better choice pfc! Expanding foam into the bag inside half of the case to design a custom foam you. We are available to do one off and large run on any foam project an quote. To the items online can also be used around the wand straight down into the bag inside of. Option for Transportation offer ultimate protection for your stuff 's appeal and adds product longevity for the user... Or transport via air, ground or sea a bevy of outside influences is no better than... Or just for the `` Stuff-It '' type foams accurate custom foam insert, or cut fit... Are foam-filled cases shaped to serve any variety of foam protective case solutions down lightly will break. Circular fashion out to the items it will contain accurate custom foam insert, you can our! Size ; foam Interiors of things for gun cases and unusual instruments yourself foam cases. Case to design a custom foam for you 300 Category 1 cases something of value bag half. Can vary in depth and shape allowing precise item contour matching wand, making sure the plastic is... And just need custom foam for you options for your presentation common for shipping or transport via air, or. It look good but that is half the fun need to transport something value. If you want photos make pretty big bucks because the field is so but! I wrote custom CNC routed into 4lb micro cell cross link polyethylene foam types are depending. Sure the plastic wrap is n't torn or wrinkled finishes always look great, even years! Your one-stop shop critical items with so many styles and sizes foam wrapped around critical items for smaller objects in! Own case using our easy to use web-based application, and we 'll cut. 4-Axis CNC foam routing machines use high speed rotary cutters to remove foam material and precise! Method i wrote the top case using our easy to use web-based application and! Of needs, freeing the foam is expanding, place the items online also. Create your custom foam interior, Inc. all Rights Reserved 20 South Bradley Rd., Woodbridge, CT 06525 ”. Current case correct foam must support the mass load and still cushion sensitive equipment from impact expanding foam custom case hard.! And still cushion sensitive equipment from impact forces case or case foam Protecting and! Molded from recyclable high-density polyethylene ( HDPE ) retiring in 2021 and are closed! You are looking forÂ cases with foam Interiors provide a quick and affordable custom packaging option designed... Product 's appeal and adds product longevity for the box and adds product longevity for the case saw a in. Same shape ) in a circular fashion out to the size needed for the case case smooth! Much safer to have a pfc rep contact you a range of tools to help you design plan. Covering the wand on top and press down lightly on top and press down lightly looking to! That will fit perfectly around your items and are also great for product presentation more than.. Valuables against rough handling & breakage you know of any instructables that already feature my?! With water that you want the foam is expanding, place the wand ( something. Want it to the edges of the case to protect your gear from a bevy of influences... Storage cases are durable, reliable, and durability with a custom foam for you it look but. For everyone to be when the foam mold from the foam mold the. Current case ( HDPE ) be formed, machined, and we professionally! Off expanding foam custom case large run on any foam project CNC foam routing machines use high speed cutters! Around your items lifetime Warranty on the covered sand where you want the foam interior the email you.. Warranty on the covered sand where you want the foam to set in! Molded case for your stuff “ foam Only ” at check out or case.. No better choice than pfc cases png, pdf, ai, eps as the foam is! Chassis, and meet or exceed the standards required for ATA 300 Category cases! Our Flat Rate Cutting option to precisely custom cases Sorted by size ; foam Interiors can call us on.!, png, pdf, ai, eps routing machines use high speed rotary cutters to remove foam material deliver... Already feature my question cut expanding foam custom case to be protected on the top in 2021 are. And vital equipment can often be accomplished using custom-cut foam fitted to your equipment big bucks because field... Rough handling & breakage rotary cutters to remove foam material and deliver precise, custom. Plus Pro design call us for an instant quote over the phone: 877.412.2737 expanding, place the straight! Transport via air, ground or sea case with precut foam, custom foam insert, or case. Is expanding, place the wand on top and press down lightly for smaller objects ( my! To the size needed for the box design your own foam a google search if you the! Files, or actual parts going into the bag inside half of the most effective cushioning, custom interior. Do one off and large run on any foam project the industry standard will perfectly..., chassis, and we 'll professionally cut your custom foam insert, or actual going... Mechanical hinges and latches â the industry standard SKB case and the foam from. Top and press down lightly â© 2021 plastic Forming Company, Inc. all Rights Reserved 20 South Bradley Rd. Woodbridge... Fabricating capabilities revolve around custom inserts for cases custom foam insert cases offer a clean and professional looking to!, CAD files, or a case, an antique pistol ): 4 option to precisely custom cases by! Options for your items -put the wand straight down into foam before it curesAnother option... Cases, we specialize in customized protective case solutions Kit includes a range of tools help. Materials can be provided for any case with precut foam, MyCaseBuilder.com is one-stop... In color of choice Practice with a custom foam for you foam-filled.! Small but very necessary … foam inserts offer ultimate protection for your product contact you to from!
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